Marco Schubert becomes VW's new North America chief Volkswagen has appointed Marco Schubert to the extended Group management for the difficult business in North America. The current Audi board member for sales succeeds Kjell Gruner. At the same time, the Group is reorganising several important sales positions. AMS Editorial
GM opens veteran hiring pipeline for skilled trades General Motors has launched a nationwide grant programme aimed at transitioning service members and military families, funnelling up to $6 million to nonprofits that can move veterans into automotive manufacturing and technician roles. Ilkhan Ozsevim
JLR turns to Stellantis to build tariff-proof Defenders JLR's tie-up with Stellantis to build new Defender-branded models in the US is designed to dodge tariffs, hedge currency exposure and revive an off-road lineage the current Defender left behind, not to relocate its best-selling ranges. Ilkhan Ozsevim
Stellantis STLA One platform launches in US with Belvidere-built Jeep Cherokee Stellantis has confirmed that the next-generation Jeep Cherokee will be the first vehicle in the United States built on STLA One, the company's new global modular platform, with assembly centred on the Belvidere plant in Illinois Nick Holt
Ford brings Lincoln production home from China by 2030 Ford will grow Lincoln output in the US from 2030 and wind down Chinese imports, a move that trades short-term tariff pain for longer-term control over its luxury brand's manufacturing footprint. Ilkhan Ozsevim
Why automotive manufacturers are stuck at "Stage One" Nearly half of North American automotive manufacturers describe their digitalisation efforts as still at the awareness stage. A new AMS and Kyndryl survey of 316 industry leaders explains why, and what separates the companies pulling ahead. Ilkhan Ozsevim
BMW's iFactory: the blueprint behind the new X5 Five drivetrains, humanoid robots and AI quality checks at Plant Spartanburg all trace back to one framework. AMS examines how BMW's iFactory concept, tested end to end on the new X5, is reshaping what a modern assembly line is built to do. Ilkhan Ozsevim
Sponsored Inside Henkel's proving ground for automotive components At Madison Heights, Henkel's Surface Treatment Experience Center lets OEMs and Tier 1 suppliers validate pretreatment and Ecoat processes at production scale, cutting the guesswork, and the downtime, out of qualifying new components before they reach the line. Automotive Manufacturing Solutions
BMW's Woodruff plant readies AI-led battery assembly Ahead of December's series launch, BMW Group's new Woodruff facility in South Carolina pairs artificial intelligence with virtual reality training to deliver zero-defect Gen6 batteries for the fully-electric BMW iX5. Ilkhan Ozsevim
Rivian’s R2 shows the path to manufacturing-driven development At the Move 2026 event, RJ Scaringe, Rivian’s CEO, offered a pragmatic vision for product development that places manufacturing realities at the heart of design decisions. Nick Holt
How BMW pushes product and supply chain sustainability with the new BMW X5 BMW has cut the new X5's lifecycle emissions by around 40%, but exclusive comments from product sustainability chief Nils Hesse reveal the true limits of 'easy' sustainability gains. Ilkhan Ozsevim
Scout’s $2bn US plant prepares for pre-series production Scout’s Blythewood factory is 80% complete, with highly automated body production, all-electric paint lines and capacity for 200,000 vehicles annually as the VW Group brand prepares to build its first pre-series models. Thomas Geiger
Toyota relocates Tacoma production to Texas With an investment of 3.6 billion US dollars, Toyota is massively expanding its plant in San Antonio. The decision strengthens US production, increases flexibility in North America and is also likely to be a response to the uncertainty surrounding tariffs and USMCA. Timo Gilgen
BMW's Spartanburg line masters five-drivetrain X5 build BMW Group has completed its $1.7 billion South Carolina expansion, unveiling the new X5 as the first vehicle assembled with five drivetrain technologies on one line, with the electric iX5 to follow by year-end. Ilkhan Ozsevim
Smarter paintshops: The technologies driving sustainable automotive production Reducing emissions and cutting costs go hand in hand in the latest moves being made by Renault, Toyota and Volkswagen to clean up paintshop operations Marcus Williams
GM Defense and Lockheed Martin forge production alliance Lockheed Martin and GM Defense have signed an agreement to merge defence production expertise with high volume commercial manufacturing, as Washington pushes to expand America's industrial capacity for critical military systems. Ilkhan Ozsevim
US policy shifts cost Japan's carmakers $28bn Tariffs, abrupt EV reversals and shifting emissions rules in the United States have collectively inflicted nearly $28 billion in costs on Japan's six major automakers in a single fiscal year, with a further $14 billion forecast before March 2027. Ilkhan Ozsevim
Hyundai reshapes vehicle production at Metaplant America Hyundai Motor Group’s manufacturing complex in the US state of Georgia embodies the next generation of software-defined and flexible production for the future of electric and hybrid vehicle assembly Marcus Williams
Ford's California lab reshapes EV production In a Long Beach campus far from Detroit, Ford has assembled a 350-strong team tasked with reinventing its electric vehicle architecture from the ground up - blending startup speed with century-old manufacturing depth. Ilkhan Ozsevim
EV manufacturing at a crossroads: The policy shifts transforming the global industry From China's dominance to America's policy U-turns and Europe's landmark Industry Accelerator Act, the global electric vehicle manufacturing landscape is shifting at speed. Ian Henry
Stellantis FaSTLAne 2030: €60 billion strategy targets smarter manufacturing, new platforms and global partnerships Stellantis’ five-year plan consolidates its huge plant network, launches the new STLA One modular platform, and deepens alliances with Leapmotor, Dongfeng and a raft of tech partners — all in pursuit of profitable, leaner growth by the decade's end Nick Holt
Ford CEO's personal Chinese EV exposes its tech gap Jim Farley’s decision to daily-drive Xiaomi’s SU7 has become a public symbol of Ford’s struggle to close what executives describe as a decades-long deficit in software architecture, manufacturing efficiency and EV competitiveness. Ilkhan Ozsevim
Carlos Chudek to lead operations at Bosch Mobility Americas; Christopher Prediger to steer computing solutions Bosch Mobility has appointed Carlos Chudek to lead Americas operations including manufacturing and supply chain, as Hanns Bernd Ketteler retires. Christopher Prediger will lead cross-domain computing solutions, signalling a sharper focus on manufacturing strategy, software-defined vehicles and profitable regional growth. Ilkhan Ozsevim
EV or ICE? Inside the factory strategies splitting the auto industry in 2026 From purpose-built EV megaplants to U-turns on EV and battery investments, the global auto industry's production strategies are diverging fast. The winners may be those who build for flexibility. Nick Holt
Rivian raises Georgia plant capacity to 300,000 vehicles in optimised phase-one plan A restructured build programme and renegotiated DOE loan set the stage for R2 production at scale from late 2028 Nick Holt
GM commits $830m to US propulsion plants as Electric Vehicles waver A combined $830 million investment across three Midwest propulsion plants pushes General Motors' domestic manufacturing total past $6 billion in a year, as the automaker bets on full-size trucks and SUVs ahead of a generational model refresh. Ilkhan Ozsevim
Honda SCM marks Pioneer 1000 Deluxe production start American Honda has celebrated the start of production for the 2026 Pioneer 1000 Deluxe at its Timmonsville, South Carolina plant, marking nearly 28 years of powersports output and the first application of throttle-by-wire to a DCT-equipped Honda side-by-side. Ilkhan Ozsevim
India: now a major market, underpinned by rising investment by global players Strong domestic demand, trade deals and major OEM investment are driving India’s automotive expansion, boosting production and exports while positioning the country as a key global manufacturing and sourcing hub. Ian Henry
GAC confirms Mexico assembly plant will be operational in 2026 GAC will become the first Chinese automotive OEM to operate an assembly plant in Mexico when its new site becomes operational in the second half of 2026. James McLoughlin
US Hormuz blockade deepens automotive production crisis As US warships begin blockading Iranian ports in the Strait of Hormuz, a crisis that has already shattered aluminium supply, driven oil beyond $100 per barrel and disrupted EV raw material chains has entered a more dangerous and unpredictable phase. Ilkhan Ozsevim
VW Chattanooga ends ID.4 output, backs new ICE Atlas Volkswagen is ending ID.4 electric vehicle assembly at its Chattanooga plant and pivoting to a second-generation Atlas as its North American anchor. The move lays bare the tension between long-term electrification targets and the immediate pressures of a market that has not kept pace with them. Ilkhan Ozsevim
Iran ceasefire brings relief, but production scars run deep A two-week pause in hostilities sent oil prices into freefall and markets soaring on 8 April. But for automotive manufacturers confronting shattered aluminium supply, elevated energy costs and deferred investment, recovery has barely begun. Ilkhan Ozsevim
Hyundai commits to North American manufacturing scale with 36 new models, localised supply chain The Korean OEM is restructuring its North American industrial footprint by expanding production, adding powertrains and deepening local supplier content as it moves to protect itself from tariff exposure and compete on home ground. AMS Editorial
Mercedes commits $7bn to its US manufacturing future With a $4 billion commitment to its Tuscaloosa plant, world premieres of the new GLE and GLS, and a new engineering hub in Atlanta, Mercedes-Benz signals the most consequential expansion of its American manufacturing footprint in a generation. Ilkhan Ozsevim
Why Toyota is investing another billion in its US plants Toyota is investing one billion US dollars in its US plants in the states of Indiana and Kentucky. The Japanese company is strengthening its electric vehicle plans and expanding hybrid capacity in the group’s most important sales market. Yannick Tiedemann
Honda scraps its EV future in $15.7bn retreat Honda has cancelled its entire North American EV programme, bracing for losses of up to ¥2.5 trillion ($15.7bn) in its first loss year since 1957. An Ohio manufacturing hub lies stranded, and every legacy OEM's electrification strategy is now under scrutiny. Ilkhan Ozsevim
The Great $60bn EV Reset: Analysis Why OEMs & Tier suppliers are having to roll-back, retrench, and recalibrate their EV investments Daniel Harrison
Why carmakers can't celebrate the Supreme Court win Why carmakers can't celebrate the Supreme Court win James McLoughlin Ilkhan Ozsevim
Toyota Canada signs humanoid robot deal with Agility After a year-long pilot at its Woodstock, Ontario facility, Toyota Motor Manufacturing Canada has signed a commercial Robots-as-a-Service agreement with Agility Robotics, deploying seven Digit humanoids on the assembly line this April. Ilkhan Ozsevim
Chinese automakers circle the last market they cannot enter With Canada's tariff wall crumbling, Ford in talks with Geely, and a US president inviting Chinese factories onto American soil, the industry's most protected market is facing its most consequential competitive test in a generation. Ilkhan Ozsevim
LG takes full control of Canada's largest battery plant South Korean battery maker acquires Stellantis's 49% stake in NextStar Energy as joint venture ends after four years. The Windsor facility, which has absorbed $5 billion CAD ($3.7 billion), will target energy storage markets beyond automotive. Ilkhan Ozsevim
Ford appoints Drake to monetise battery pivot As pure EV ambitions recede, Ford hands Lisa Drake the task of transforming battery infrastructure into a commercial energy storage business targeting data centres and utilities Ilkhan Ozsevim
Honda-GM fuel cell venture ends as EV priorities reshape After less than three years of production, Honda and General Motors will shut their joint fuel cell facility in Michigan before year's end, signalling a fundamental shift in how manufacturers balance alternative powertrains against market realities. Ilkhan Ozsevim
Geopolitics and shifting investment plans reshape 2026 automotive strategy As 2026 begins the automotive industry faces intensifying pressures from geopolitics, tariffs and cost constraints with investment priorities are being reset and flexibility becoming critical Ian Henry
Iran: US' fresh tariff threats throw global production into turmoil Trump's 25% levies on countries trading with Tehran risk fragmenting production strategies across China, Turkey and India, forcing manufacturers to reconsider investment decisions and factory locations whilst navigating unprecedented policy uncertainty. Ilkhan Ozsevim
Greenland: Trump's unprecedented tariff play shakes EU automotive production President Trump's demand that Denmark sell Greenland has triggered threats of escalating tariffs on eight European nations, sending automotive shares plummeting and forcing manufacturers to confront yet another layer of trade uncertainty. Ilkhan Ozsevim
Japanese carmakers look to increase imports of US built vehicles back to Japan Japanese OEMs are increasingly sourcing vehicles from overseas plants for sale at home, reflecting shifting trade rules, cost pressures and manufacturing strategies. From India and Thailand to potential US imports, the trend highlights changing global production logic. Ian Henry
GM takes $6bn blow, lays off 1,200 workers as battery ambitions meet reality Detroit automaker records massive writedown on electric vehicle investments as it recalibrates production capacity amid weakening demand and policy shifts, with majority of costs tied to supplier settlements Ilkhan Ozsevim
Ford pivots factories from pure EVs to hybrid and hydrogen future The American manufacturer is repurposing its Tennessee and Ohio plants to produce trucks and vans with internal combustion and hybrid powertrains whilst launching a battery storage venture, marking a decisive retreat from EV-only production Ilkhan Ozsevim
BMW shifts leadership as Mexico plant enters new phase Klaus von Moltke moves from Steyr to lead BMW’s San Luis Potosí plant, signalling a new phase in the site’s global role. The transition follows major progress in Steyr’s electric drive and hydrogen programmes and marks Harald Gottsche’s return to Austria as plant director. Ilkhan Ozsevim
Battery manufacturing engineers return to Hyundai-LG site in bitter epilogue Hyundai-LG's $7.6bn Georgia battery plant sees detained workers return amid lawsuits Ilkhan Ozsevim
Toyota stakes $912m on hybrid surge with five-plant expansion Japanese automaker allocates capital across component casting, engine assembly and vehicle production facilities in response to electrified vehicle demand approaching 50% of total US sales, marking significant shift in manufacturing strategy Ilkhan Ozsevim
Stellantis Factory Booster Day showcases AI driven manufacturing innovations Stellantis gathered more than 80 partners in Detroit to unveil over 100 new solutions aimed at boosting efficiency, cutting downtime, and accelerating digital transformation across its global plants. Nick Holt
Watch: Collaboration, speed and people-first digitalisation define global manufacturing transformation True progress, Nagel said, depends on breaking down silos between engineering, IT and production, aligning teams around shared KPIs, and translating digital ambition into tangible action. AMS Editorial
Nexperia turns: Beijing lifts ban following Trump-Xi summit deal China has reversed export restrictions on critical automotive semiconductors following diplomatic intervention at the highest levels, though European manufacturers remain cautious about the speed and scope of the resumption. Ilkhan Ozsevim
Nissan-Mercedes JV shuts Mexican plant amid tariff storm The COMPAS facility in Aguascalientes will close in May 2026, ending a decade-long partnership between two automotive giants as trade pressures and Nissan's financial crisis reshape North American manufacturing. Ilkhan Ozsevim
North America’s powertrain reality check At the Automotive Manufacturing North America 2025 conference in Detroit in October, Eric Anderson, associate director for Americas Powertrain & Compliance Forecasting at S&P Global Mobility, outlined a data-driven assessment of the region’s outlook. Anushka Dixit
Watch: Collaboration and speed key to manufacturing transformation at Bosch At Automotive Manufacturing North America 2025, Dr Hanns Bernd Ketteler, executive director of operations at Bosch Mobility Americas, shared how digitalisation, AI and cross-functional collaboration are driving a faster, leaner and more connected approach to manufacturing across the value chain. AMS Editorial
New alliances and innovative factory upgrades for US auto industry GM and Hyundai form a wide-ranging new partnership, and Toyota reinvents its Kentucky plant to pioneer global manufacturing standards Ian Henry
Agility and collaboration key to manufacturing transformation: Aptiv’s José Carlos Jiménez At AMS North America, José Carlos Jiménez, president of the connection systems division at Aptiv, discussed how modularity, simplification and a collaborative culture are reshaping the supplier’s operations to keep pace with rapid industry transformation. AMS Editorial
Tariffs, delays, and doubt: Canada’s auto sector faces uncertain future Canada’s automotive industry is caught in the crosshairs of a shifting US trade policy. Investment has stalled, jobs are at risk, raising urgent questions about the country’s role in North America’s automotive future. Ian Henry
Smart Factories need smarter people As automotive manufacturers accelerate digital transformation, the industry faces a fundamental reckoning about workforce development. Four industry leaders reveal how they are reshaping roles, building skills and bridging the gap between automation ambitions and human capability. Ilkhan Ozsevim
Watch: Automotive Manufacturing North America 2025 highlights Catch up on all the highlights from the third iteration of Automotive Manufacturing North America when we returned to the Henry Hotel, Detroit this October. AMS Editorial
Watch: Data ecosystems and digital twins driving the next era of zero-defect manufacturing From battery testing and driver simulation to digital twin development, Dr Ayoub’s team is building the foundations for smarter, more efficient, and more sustainable production. AMS Editorial
Sponsored ABB is assembling robots in America for America ABB has the largest US assembly operations of any global robotics OEM and is doubling down on robotics as a growth driver, with localisation in the US as strategic priority AMS Editorial
AMNA 2025: Auto industry looks to data driven, people-first digital transformation The AMNA 2025 conference brought together OEMs, Tier 1s, suppliers and technology partners to discuss shared challenges and solutions as the automotive industry navigates rapid technology and economic changes Nick Holt
Global vehicle production faces sharpest decline in 5 years Tariff exposure crushes margins, aluminium shortages halt F-150 lines, and BEV strategies unravel. Industry faces steepest production decline in five years as 78 million unit forecast reveals manufacturers misjudged policy, supply and demand dynamics. Ilkhan Ozsevim
Trump-era policy shift slows US EV investment plans EV growth in the US is cooling as trade tariffs and weakened regulations under the second Trump administration reverse course from Biden-era incentives. Automakers including Ford, GM, and BMW are delaying or downsizing battery plant investments, reshaping the country’s electric future. Ian Henry
Tariffs redraw North American auto manufacturing map From BMW to Nissan, automakers are shifting assembly lines to the US to avoid steep tariffs – while Canadian and Mexican operations face uncertain futures. Here's how tariffs are reshaping the industry's landscape. Ian Henry
Stellantis stakes $13bn on US manufacturing renaissance The transatlantic carmaker's largest-ever domestic commitment signals a decisive pivot towards US production, promising five new vehicles and 5,000 jobs as it pursues a 50% capacity expansion across the industrial Midwest. Ilkhan Ozsevim
Europe’s carmakers cut production as overcapacity bites Stellantis, Volkswagen, and Ford are pausing production at multiple plants across Europe amid falling demand, rising inventories, and shrinking market share. With utilisation rates dropping, industry-wide plant closures are beginning to look inevitable. Ian Henry
Stellantis reverses course on US stance with $10bn manufacturing investment New chief executive Antonio Filosa charts dramatic reversal from predecessor's low-cost country strategy, refocusing capital on North American manufacturing as European operations face mounting overcapacity challenges Ilkhan Ozsevim
Volvo Cars ramps up South Carolina Hybrid output Volvo Cars boosts its Ridgeville plant with new investments, adding XC60 and hybrid production to hit full capacity, aligning with US demand and global goals amid trade and EV market challenges. Ilkhan Ozsevim
Washington's new tariffs disrupt heavy truck production networks President Trump's 25% levy on imported heavy trucks threatens to reshape North American manufacturing strategies, forcing OEMs to recalculate production footprints whilst grappling with already elevated input costs and weakening demand. Ilkhan Ozsevim
Hyundai ups US bet to $26bn Despite an immigration raid at its Georgia plant, Hyundai Motor Group boosts US investment to $26bn, including a $2.7bn EV expansion, to counter tariffs and leverage EV incentives, spotlighting labour reliance issues. Ilkhan Ozsevim
US immigration officials raid $7.5bn Hyundai–LG plant, repatriation deal struck after 300+ South Koreans workers detained The battery facility, part of the broader $7.5 billion Hyundai Motor Group Metaplant America complex, is a joint venture aimed at building cells to power Hyundai, Kia, and Genesis electric vehicles produced in the U.S. Anushka Dixit Marcus Williams
Volkswagen accelerates AI-powered production with 5-year AWS extension The platform now hosts more than 1,200 AI-driven applications, ranging from real-time image-based quality inspections to energy optimisation, with machine learning executed via AWS services such as Amazon SageMaker. Anushka Dixit
Tariffs, trade shifts, and EV turbulence: How Trump’s second term is reshaping North American auto manufacturing North American vehicle manufacturing is undergoing major changes. These are in response to political actions, wider market factors and some interesting decisions by major vehicle companies Ian Henry
Mitsubishi looks to asset-light approach for European and US markets Mitsubishi will leverage Renault-Nissan partner’s manufacturing operations as part of an asset-light approach to European and US vehicle production Ian Henry
Tesla's Nevada Semi surge gathers pace With a colossal stamping press now in place at Gigafactory Nevada, Tesla primes its all-electric heavy-duty truck for broader output, challenging diesel dominance in a sector ripe for decarbonisation. Ilkhan Ozsevim
Ford’s $5 billion EV platform and factory investment Ford has committed $5 billion to its Universal EV Platform and Production System, overhauling production at Louisville and BlueOval Battery Park Michigan. The new approach introduces parallel assembly, structural batteries, supplier integration and workforce transition. Charlie Blackie-Kelly Emily Uwemedimo Ilkhan Ozsevim
Small EVs offer big production and industrial advantages A new report argues that smaller, more affordable electric vehicles are central to reducing supply risks, improving competitiveness and restoring growth in global automotive markets. Ilkhan Ozsevim
Daimler, Volvo, Paccar and Traton challenge California clean-air deal in court Truckmakers are suing to exit California’s Clean Truck Partnership, citing federal pressure. Critics say it undermines market certainty, innovation and the future of electric truck manufacturing. Ilkhan Ozsevim
Dr Hanns Bernd Ketteler on bolstering Bosch's North American production through cross-functional collaboration Ahead of speaking at Automotive Manufacturing North America 2025 in October, Bosch Mobility Americas’ top executive for operations explains how greater collaboration across departments, simultaneous engineering and digital tools are helping the automotive supplier stay competitive in fast-changing times. Ilkhan Ozsevim Christopher Ludwig
Nissan to close Mexico plant in global production realignment Nissan is shutting its Cuernavaca plant to streamline operations under its global Re:Nissan plan with production shifting to Aguascalientes and interest from Chinese OEMs in the facility’s future. Charlie Blackie-Kelly Emily Uwemedimo
Report: Regional resilience despite volatility for automotive production The S&P Global Mobility July 2025 forecast highlights regional resilience and challenges in light vehicle production. Despite volatile trade, North America and Greater China show surprising strength, as other regions seek to recalibrate. Ilkhan Ozsevim
Honda’s Ohio Anna engine plant turns 40 with EV ambitions Honda celebrates 40 years at its Ohio engine plant as it scales flexible manufacturing, invests in megacasting and prepares for EV battery case production from 2026. Ilkhan Ozsevim
Volvo rebalances production geography due to US tariffs Like many European OEMs, Volvo is facing additional costs to import vehicles into the US. This challenge is seeing production strategies being quickly revised and manufacturing of some models relocated. Ian Henry
Washington’s tariff gambit upends vehicle production map Fresh US tariffs are upending EV strategies, accelerating reshoring, stalling imports and forcing automakers to overhaul production footprints and future investment plans. Ilkhan Ozsevim
European vehicle makers navigate the challenging US tariffs The European vehicle manufacturing sector faces a multitude of challenges including tariffs imposed by President Trump. OEMs are now reviewing their export strategies and manufacturing networks. Ian Henry
Automotive Wire Harness & EDS Conference Returns to Detroit in 2025 The Automotive Wire Harness & EDS Conference will return to the Detroit area this October, offering two full days of focused discussion, technical insight, and peer collaboration on the future of automotive electrical and electronic distribution systems. October 20–21, 2025 | The Henry, Dearborn, Detroit Automotive Wire Harness Detroit 2025
How flexibility, digitalisation and workforce agility are reshaping auto manufacturing From multi-powertrain assembly lines and digital twin-enabled operations to agile supply networks and adaptive workforce models, OEMs and suppliers are redesigning the production floor for a future that rewards flexibility and responsiveness. Anushka Dixit
Automating complexity: How JLR Is futureproofing production and skills From goods-to-person automation and modular design strategies to technical training and career paths, Loretta Dittrich, logistics director for global manufacturing engineering explains how the OEM is reshaping both systems and skills to meet the demands of more customised, digitalised vehicle production. AMS Editorial
GM invests $4bn to boost US EV output and shift assembly from Mexico, Canada General Motors will invest $4bn to expand vehicle production in Michigan, Kansas and Tennessee, shifting models from Mexico and Canada in a move that highlights localisation, EV growth and trade policy anticipation. Ilkhan Ozsevim
Hybrid powertrains will continue to support the transition to vehicle electrification Weak EV demand, critical mineral supply challenges and tariff-driven market uncertainty keeps hybrid vehicles in the big picture for model development and production investments. Ian Henry
GM invests $888M in Tonawanda plant to build next-gen V-8 engines for trucks and SUVs General Motors is reinforcing its commitment to American manufacturing and high-performance engines with a $888m investment in its historic Tonawanda Propulsion plant. The funding supports production of GM’s sixth-generation V-8 engines, powering full-size trucks and SUVs while bridging the gap to an electric future. AMS
BMW’s digital brain: Dr. Michael Nikolaides on AI, robotics and resilience in a complex global supply chain BMW’s Dr. Michael Nikolaides discusses how the OEM is leading with intelligent intralogistics, AI-powered automation, and data-driven decision-making. From real-time reallocation to humanoid robotics, BMW is future-proofing its production network in a volatile global landscape. Christopher Ludwig
Automotive expert Tunç Kip: Human-machine interfaces essential in boosting flexibility, quality, and performance in global manufacturing From the factory floor to upstream design, digital human-machine interfaces are enabling smarter, leaner, and more flexible vehicle production - but humans need to be at the centre of gravity for it to work. Ilkhan Ozsevim
How Arno Güllering wants DRÄXLMAIER Group to harness shopfloor visualisation and genAI in production and maintenance The tier-1 supplier has established a highly connected production and logistics network, with a strong emphasis on data visualisation and a roadmap for AI. But to stay competitive and resilient, COO Arno Güllering wants to ensure both plants and HQ have a mindset ready to embrace change. Christopher Ludwig
Mercedes-Benz blends AI, humanoid robots and craftspeople at its Digital Factory Campus to redefine the boundaries of human-machine collaboration in vehicle production At its Digital Factory Campus in Berlin, Mercedes-Benz is pioneering new forms of human-machine interaction, from generative AI agents to humanoid robots, blending physical and digital intelligence in its production system. Ilkhan Ozsevim
Cybersecurity: Building defence-in-depth into smart factories PARTNER CONTENTThis content was produced by Automotive Manufacturing Solutions in partnership with Siemens.Seamless connectivity between IT and OT systems is essential to smart factory operations. But this integration expands the attack surface, exposing enterprises to escalating cyber threats AMS
Tariffs changing the automotive landscape in North America Donald Trump’s tariffs have triggered some shorter-term shifts in US production operations and longer-term evaluation on investments and strategies as supply chains are restructured. Ian Henry
Toyota reorganises North American manufacturing into three pillars and seven regions as part of its long-term production and logistics strategy Toyota has unveiled a sweeping reorganisation of its North American manufacturing, dividing operations into three strategic pillars and seven regions, alongside executive changes aimed at EV growth and production agility. Ilkhan Ozsevim
JLR and Daimler Truck are building resilience through flexible manufacturing, agile supply chains and modular production systems JLR and Daimler Truck are adapting their global production systems to meet rising demand for vehicle personalisation, electrification and supply resilience. From simulation to system design, flexibility is now built in from the start. Ilkhan Ozsevim
The rise of HMI: Human-machine synergy in smart manufacturing Human-Machine Interfaces (HMIs) are no longer simple control panels; they are intelligent, connected systems that empower operators with real-time insights, intuitive workflows and predictive guidance. As HMI technology evolves, it is reshaping how workers interact with automation, improving ergonomics, safety and efficiency, while bridging the gap between cyber-physical systems and human expertise. Anushka Dixit
Mercedes-Benz to localise GLC SUV production in Alabama amid tariff pressures and market shifts Mercedes-Benz confirms plans to assemble the GLC SUV at its Alabama plant starting in late 2027, a move influenced by US tariffs and the need for localised production to meet North American demand. Ilkhan Ozsevim
Nissan to slash 20,000 jobs and abandon battery plant as new CEO restructures operations after mounting losses in US and China Nissan is preparing to axe 15% of its workforce, close multiple plants and abandon a billion-dollar EV battery factory, as new CEO Ivan Espinosa steers the carmaker through worsening losses and market missteps. Ilkhan Ozsevim
China’s rapid rise in electric vehicle adoption is reshaping global auto manufacturing, forcing Western OEMs to rethink costs, portfolios and consumer strategies As China leads the global EV transition with record-breaking sales and technology advances, Western carmakers face mounting pressure to cut costs, target regional needs and rethink loyalty strategies. Ilkhan Ozsevim
Jaguar Land Rover restarts US shipments after pause, as UK fears being sidelined in American trade priorities under Trump’s protectionist stance Jaguar Land Rover has restarted shipments to the United States after a month-long halt triggered by the threat of 25% tariffs, raising concerns over UK trade priorities and the impact on automotive exports. Ilkhan Ozsevim
China’s rare earth magnet export ban threatens global EV and automotive manufacturing, as US, European and Asian carmakers scramble to secure critical materials The global automotive sector is facing renewed disruption as China tightens control over exports of heavy rare earths and magnets. With EV powertrains and chips at risk, OEMs are now racing to diversify supply. Ilkhan Ozsevim
Stellantis: too big to fail or too big to be managed? With Stellantis experiencing financial woes and now facing tariff challenges across both its North American and European arms, its senior management team will be tested and stretched more than ever. Ian Henry
Honda’s $1bn redevelopment of its Ohio plants sets a global precedent in integrating EV, hybrid and ICE production with smart manufacturing and supplier transformation. Honda North America’s upgraded Ohio operations will be its template for flexible production of ICE, hybrid and electric vehicles on a single line. Project lead Mike Fischer speaks to AMS about the goals, planning and execution behind this major production shift. Nick Holt
Lucid acquires Nikola’s former Arizona facilities and offers jobs to over 300 former employees as it scales up EV manufacturing and testing operations Lucid has struck a deal to acquire two former Nikola facilities in Arizona, adding nearly 900,000 sq. ft to its production and testing capacity and offering jobs to over 300 ex-Nikola workers as it scales EV production Ilkhan Ozsevim
General Motors ramps up pickup truck production at Fort Wayne as US tariffs unsettle North American automotive trade and raise questions over Canada’s manufacturing footprint General Motors is hiring temporary workers to boost production at its Fort Wayne plant in response to new US tariffs. While Oshawa output remains stable for now, the move reflects shifting trade and labour pressures across North America. Ilkhan Ozsevim
Nissan transfers Rogue SUV output from Japan to Tennessee to hedge against new US tariffs and preserve its share of the American market Faced with rising tariffs on imports, Nissan will reduce Rogue SUV production in Japan and ramp up output in Tennessee. The move is a clear response to tightening US trade policy and reflects a wider recalibration of global manufacturing among carmakers. Ilkhan Ozsevim
Hyundai Motor Group to invest $21bn in US vehicle production, future tech, energy infrastructure and supply chains, targeting 1.2m unit capacity and 100,000 new jobs by 2028 Hyundai Motor Group is deepening its US manufacturing footprint with a $21bn investment through 2028. The Group is scaling production, localising components and developing future mobility and energy technologies to strengthen industrial resilience. Ilkhan Ozsevim
JAC Motors expands production in Mexico to increase capacity by 30% and assemble electric and combustion SUVs, pickups, trucks and LCVs for future domestic growth JAC Motors is scaling up production at its plant in Ciudad Sahagún, Hidalgo, with a 30% capacity boost and new flexible lines to assemble electric and combustion SUVs, pickups, LCVs and trucks for Mexico’s evolving market Ilkhan Ozsevim
HORSE accelerates digital twin integration at Valladolid to optimise powertrain production, enhance sustainability and redefine EV manufacturing strategies HORSE, the Renault-Geely joint venture, is harnessing digital twins at its Valladolid plant to transform powertrain production, boost flexibility in EV output, reduce emissions and embed data-driven decision-making across its operations. Ilkhan Ozsevim
Honda to source hybrid vehicle batteries from Toyota’s new US plant as tariff threats and shifting EV policies force Japanese carmakers to rethink their supply chains Honda will source hybrid batteries from Toyota’s $14bn US factory starting in 2025, as rising tariffs under Trump and declining EV incentives prompt Japanese carmakers to reinforce local supply chains Ilkhan Ozsevim
Global battery industry enters new phase as demand surges and prices drop below key cost threshold for Electric Vehicles The global battery industry has entered a transformative phase. EV demand is pushing annual battery needs past 1TWh, while prices fall below a key cost threshold. China remains dominant, but market shifts and consolidation are poised to reshape supply chains worldwide. Ilkhan Ozsevim
Trump’s 25% tariffs on Mexico & Canada take effect, China import tax rises to 20% Donald Trump’s 25% tariffs on imports from Mexico and Canada have officially taken effect, along with an additional 10% increase on Chinese goods, raising the total import tax to 20%. AMS Editorial
Evolution of EV platforms: Innovations in design, manufacturing, and scalability Electric vehicle architectures must be adaptable, scalable, and cost-effective, but evolving battery technologies, crash protection, and manufacturing processes add complexity. While the skateboard design has become standard, innovations like gigacasting and hybrid adaptability are reshaping the industry. Automakers are racing to refine EV platforms, balancing speed to market with efficiency and safety in an increasingly competitive landscape. Nick Holt Anushka Dixit
Honda upgrades production with advanced processes for 2026 Passport models Innovative manufacturing enhances efficiency, quality, and ergonomics at Alabama Auto Plant. Nick Holt
Lucid CEO Peter Rawlinson exits as EV maker battles mounting losses, shifting strategy and the launch of its Gravity crossover Lucid Motors faces a leadership change as CEO Peter Rawlinson exits following a challenging financial quarter. As the company eyes growth with the Gravity crossover, interim CEO Marc Winterhoff must steer it through an increasingly tough EV market. Ilkhan Ozsevim
Accelerating EV innovation transforms design and manufacturing processes as Toyota and Volkswagen lead cross-functional integration and digital twin adoption for future production Industry experts at the AMS Evolution panel examine the accelerating EV shift and its impact on design and manufacturing. Toyota and Volkswagen share insights on engineering flexibility and digital twin simulation to streamline production Ilkhan Ozsevim
Why global automotive innovators must embrace Design For Manufacture to power production in an environment of increasing complexity and fierce foreign competition Automotive manufacturers are streamlining production with Design for Manufacture (DFM), cutting complexity, reducing costs and driving EV innovation. In In this article, experts reveal the key strategies and digital tools that are reshaping vehicle production. Ilkhan Ozsevim
Two-thirds of consumers consider EVs but cost and sustainability concerns persist in the shift to electrification - TCS’s Anupam Singhal shows the way A recent study by Tata Consultancy Services revealed growing consumer interest in EVs, yet cost concerns and sustainability debates continue to shape the industry’s trajectory. As manufacturers invest in electrification, how will they address these challenges? Ilkhan Ozsevim
JLR and partners push seat foam circularity forward through digital tools and collaboration, accelerating sustainable material reuse in luxury vehicle production JLR’s breakthrough in seat foam circularity is powered by digital tools, data-driven traceability and production/supply chain collaboration. The Circularity Lab’s ‘learn through doing’ approach is setting new industry benchmarks for material reuse and sustainable innovation. Ilkhan Ozsevim reports. Ilkhan Ozsevim
Nissan slashes jobs, closes 3 factories and scales back production in a bid to recover from sustained losses and a failed merger with Honda Nissan is closing factories, slashing jobs and scaling back production as it fights to reverse sustained losses. CEO Makoto Uchida is under pressure after merger talks with Honda collapsed. But analysts warn the measures may not go far enough to secure the company’s future. Ilkhan Ozsevim
Honda North America’s big investment in flexible manufacturing for EVs, hybrid and ICE vehicles Honda invests $1 billion in retooling its Ohio manufacturing plants to build ICE, hybrid, and EV models on same production line. New technologies being introduced include megacasting, CDC and friction stir welding. Nick Holt
DeepSeek’s AI model raises questions over the future of computing power, Nvidia’s dominance and automotive AI development The fact that a Chinese startup trained its AI model cheaply caused a stock price crash in the USA. For experts, however, this is a sign that artificial intelligence can be developed more quickly - including in the automotive industry. Timo Gilgen
US tariffs on Mexico and Canada threaten North American auto production and supply chains, raising costs for manufacturers The US is threatening to impose tariffs on automotive imports from Canada and Mexico, testing the resilience of North American manufacturing. The move could drive up costs, disrupt supply chains, and challenge the stability of the US-Mexico-Canada Agreement (USMCA), just as the industry navigates nearshoring, investment shifts, and electrification. Ilkhan Ozsevim
AAM’s $1.4bn acquisition of GKN Automotive could mark a major shift in automotive manufacturing, strengthening its position in driveline systems and electrified vehicle production American Axle & Manufacturing’s $1.4 billion acquisition of GKN Automotive is set to reshape global automotive manufacturing, strengthening its position in driveline systems and EV production as the industry moves towards electrification Ilkhan Ozsevim
How AI-powered humanoid robots are changing auto manufacturing at BMW, Tesla, and Mercedes-Benz Humanoid robots powered by AI and advanced robotics could transform automotive manufacturing and production processes. Companies like BMW, Tesla, and Mercedes-Benz are preparing for a wider deployment of these robots to enhance efficiency, address labour shortages, and improve factory automation with capabilities like adaptive learning, human-robot collaboration, and real-time decision-making. Anushka Dixit
Shape the Future: Join the 2025 Survey on Digital Transformation in North American Automotive Manufacturing and Win Exciting Prizes The North American Automotive Manufacturing Digital Transformation Survey 2025, in partnership with Kyndryl, explores AI, IoT, and automation in production. Join the survey, win prizes, and access vital insights on sustainability, nearshoring, and workforce evolution. AMS
Stellantis to reopen Belvidere plant, build new pickup truck and dodge durango, investing $5bn in US production amid strategic reshuffle Stellantis commits $5bn to US auto manufacturing, reopening the Belvidere plant, building a midsize pickup, and producing the next-generation Dodge Durango. With 1,500 jobs to be restored, the move signals a strategic reset amid challenges and a reshuffling of priorities. Ilkhan Ozsevim
Canoo Inc., the advanced mobility innovator, files for chapter 7 bankruptcy, citing financial challenges and unsuccessful capital efforts Canoo Inc., an advanced mobility and energy company, has ceased operations after filing for Chapter 7 bankruptcy. Despite partnerships with NASA and Walmart, efforts to secure funding fell short. Ilkhan Ozsevim
Rivian strengthens EV ambitions with $6.6B federal loan to develop advanced manufacturing facility in Georgia Rivian’s $6.6 billion loan from the US Department of Energy bolsters its ambitious plans for a key Georgia manufacturing hub. The 9 million sq. ft facility will increase production of next-gen EVs, foster innovation and boost regional production. Ilkhan Ozsevim
The automotive industry weighs the challenges of geopolitics and market factors in 2025 Trade wars, geopolitical tensions, mergers, increasing competition are all considerations that need to be addressed and navigated by vehicle makers and suppliers. Ian Henry highlights some of the key factors to look out for in 2025. Ian Henry
BMW’s San Luis Potosí plant in Mexico is driving global sustainability with solar power, water reuse, and AI-driven carbon reduction BMW’s San Luis Potosí facility in Mexico exemplifies sustainability in action. From solar energy to water recycling and AI-driven efficiency, the plant demonstrates how local, effective green innovation can reshape automotive production on a global scale. Following a site visit, AMS delves into the facility’s world-leading sustainability intiatives. Ilkhan Ozsevim reports. Ilkhan Ozsevim
How AI is transforming automotive manufacturing: A deep dive into key technologies, optimisations and efficiency gains Automotive production is undergoing a seismic transformation with Artificial Intelligence driving unprecedented innovation. From predictive maintenance to autonomous robotics and generative design, here’s how AI is enhancing precision, adaptability and efficiency. Anushka Dixit
Volkswagen to cut 35,000 jobs and shift Golf production to Mexico amid huge German manufacturing overhaul Volkswagen announces a significant restructuring of its German manufacturing operations, including 35,000 job cuts by 2030 and the relocation of Golf production to Mexico. The plan aims to reduce production capacity by 734,000 units and save €15 billion ($15.45 billion) annually, addressing overcapacity and high labour costs to ‘enhance competitiveness’ in automotive production crisis. Ilkhan Ozsevim
BMW i Ventures backs Phoenix Tailings to reshape rare earth metal refining, securing a sustainable and ethical US supply chain for clean energy and manufacturing Phoenix Tailings secures funding from BMW i Ventures to scale its innovative rare earth metal refining. The milestone supports a zero-waste, zero-emission automotive future while fortifying US supply chains for clean energy and automotive production Ilkhan Ozsevim
2024 wrap up and 2025: EV batteries, gigafactories, sustainability and smart factories in auto manufacturing Take a look back at AMS’ biggest stories in automotive manufacturing in 2024, and our predictions for 2025 from smart factories to digital twins and more AMS
Stellantis struggles with managing multi-brand complexity and looks to regroup following Tavares resignation Carlos Tavares’ tenure in charge of Stellantis has ended abruptly but was the job of developing, producing and selling such a diverse range of brands across different continents an impossible one? Ian Henry unpicks some of the complexity facing Tavares and his team. Ian Henry
The digital production hub at BMW’s San Luis Potosi blends electrification, AI, and sustainability to lead the way in next-generation automotive manufacturing BMW’s San Luis Potosi facility is a testbed for next-generation automotive production. From digital twins and AI to high-voltage battery assembly, it pioneers lean, green, and smart manufacturing to meet global demands for electrification and sustainability. Ilkhan Ozsevim
Volkswagen Chattanooga and Christopher Glover: a masterclass in flexible manufacturing in North America As Volkswagen celebrates its 75th year in the US, its Chattanooga plant exemplifies a flexible manufacturing model that integrates electrification, workforce innovation, and supply chain resilience. With Chris glover as EVP, the plant has become a benchmark for industry transformation. Ilkhan Ozsevim
Stellantis searches for new leadership amid market challenges and Tavares’ resignation Carlos Tavares steps down as CEO of stellantis, citing strategic differences. The OEM faces shrinking valuations, North American sales troubles, and a need for a stability Ilkhan Ozsevim
Scaling agility in auto manufacturing: Volkswagen and Toyota on flexibility, digitalisation, and workforce innovation Through a series of insights shared by Chris Glover, executive vice-president of Volkswagen Group of America, Chattanooga Plant, and Jaime Moore, senior principal engineer at Toyota North America, the discussion called for a vital need for flexibility, collaboration, and technological innovation in navigating constant change. Anushka Dixit
Gestamp employs gigastamping and advanced material solutions to drive lightweighting and sustainability The Spanish supplier believes it is well prepared for the transformation of the automotive industry. Innovations from a wide range of areas are intended to help. The company presented some of these at the IZB in Wolfsburg. Timo Gilgen
Stellantis launches, new multi-energy platform for body-on-frame trucks and SUVs Stellantis has launched its STLA Frame platform which supports internal combustion, hybrid, hydrogen, battery electric and range-extender electric vehicle powertrains. Nick Holt
BMW conquers Mexico with sustainable production at San Luis Potosí: "It's about more than cars" The BMW factory canteen in San Luis Potosí serves cactus salad made from nopal leaves – harvested in the gardens on the factory premises. An example of the site philosophy: using local resources, promoting sustainability and delivering the highest quality. By Andrea Hoffmann-Topp
Asahi Kasei breaks ground on Canada lithium-ion battery separator plant Asahi Kasei has broken ground on its new lithium-ion battery separator manufacturing facility in Port Colborne, Ontario, Canada. The plant will operate as a joint venture with Honda and is expected to begin commercial production in 2027. Nick Holt
Henning Habicht appointed Head of Volkswagen Chattanooga Operations Habicht takes over from Chris Glover, who will retire in January 2025 after more than three decades with Volkswagen, including a three-year stint at Chattanooga. Nick Holt
Rivian and Volkswagen Group JV to create electric architectures and software The new joint venture (JV), with a potential investment of up to $5.8 billion, will see engineers from both partners developing software and electronics architectures and scale the electric vehicle platforms and architectures. Nick Holt
ZF’s Fernando Bera on prioritising real-time data and people-centric strategies for smart factory success At the AMS Automotive Evolution NA 2024 event, Fernando Bera, Engineering Supervisor and Smart Factory Coordinator at ZF, outlined how real-time data and a people-focused approach are driving efficiency and quality improvements, shaping the company’s smart factory transformation. Nick Holt
Gestamp’s Paul Belanger on reducing EV production costs with giga-stamping and cross-functional collaboration At the AMS Automotive Evolution NA 2024 event, Paul Belanger, Director of R&D North America at Gestamp, shared how giga-stamping and customer collaboration are helping reduce production costs, making affordable EVs a realistic goal for the North American market. Christopher Ludwig
Stellantis’ Jeremy Keating on comprehensive lean practices: Achieving zero waste through organisational alignment and proactive problem-solving At the AMS Automotive Evolution North America conference, Jeremy Keating, Vice-President of Operations at Stellantis’ Kokomo Transmission Plant, shared insights on lean manufacturing’s value in achieving efficiency. He discussed early lean integration, financial assessments for cost control, and the critical role of union partnerships. Christopher Ludwig
Stellantis’ Asif Khan on driving cost control and profitability through lean manufacturing in a competitive market At the AMS Automotive Evolution NA 2024 event, Dr. Sardar Asif Khan, Continuous Improvement Lead at Stellantis, discussed the critical role of lean manufacturing in cost control and profitability. He highlighted the importance of leadership, workforce engagement, and the complementary role of digital tools in enhancing lean methodologies. Christopher Ludwig
AMS Automotive Evolution: Reducing costs, fast-tracking development, embracing change The AMS Automotive Evolution conference in Detroit brought together leading car makers and tier suppliers to discuss managing production operations as the EV transition continues. AMS Editor Nick Holt shares some takeaways from the event. Nick Holt
Automotive leaders discuss strategies to bring electric vehicles within reach of the masses through cost-cutting, advanced technologies, and new approaches in North American manufacturing At the AMS Evolution North America Conference, Ford and Gestamp leaders outlined strategies to slash production costs, tackle supply chain hurdles, and enhance manufacturing efficiency, laying out the groundwork for affordable EVs that meet consumer demand Ilkhan Ozsevim
Toyota’s Jaime Moore on engineering transformation: Agile teams, early collaboration, and the impact of digital tools At the AMS Automotive Evolution NA 2024 event, Jaime Moore, Senior Principal Engineer at Toyota North America, highlighted the evolving role of engineers in manufacturing. She discussed the expanded skill set required, the need for cross-functional collaboration, and the potential of digital twins and AI in streamlining the automotive production process. Christopher Ludwig
Ford’s Rajeev Kalamdani on smart factory transformation challenges: Legacy systems, workforce, and data integration Speaking at the AMS Automotive Evolution NA 2024 conference in Detroit, Rajeev Kalamdani from Ford shared his perspective on the complexities of digital transformation in smart factory settings. From integrating legacy equipment to fostering a tech-savvy workforce, Rajeev outlined key challenges and solutions for successful digitalisation in the automotive industry. Nick Holt
How Trump’s presidency could reshape automotive production, trade relations, and the green transition for manufacturers across the US, Europe, and Mexico With Trump as President, automotive manufacturers are bracing for major policy shifts affecting production, tariffs, and the electric vehicle landscape. With opposing stances on trade and green policies, candidates Kamala Harris and Donald Trump could alter the course of the automotive sector across the US, Europe, and Mexico. Ilkhan Ozsevim
Watch now: How to maximise efficiency in battery tray manufacturing and integration This webinar showcased innovative, cost-efficient quality processes to assure 100% quality in battery manufacturing. New quality solutions from Hexagon enable automakers to detect defects efficiently and ensure a perfect fit into the underbody of the car.
GM Ventures invests $10m in Forge Nano to improve EV battery performance and reduce costs General Motors drops the Ulitum brand and shifts from single chemistry approach. The OEM has also entered into a strategic partnership agreement with Forge Nano to collaborate on atomic layer deposition applications for GM’s electric vehicle batteries. Nick Holt
Change is the only constant for Volkswagen Chattanooga EVP Christopher Glover The head of Volkswagen’s US plant operations is managing market and technology complexity through flexible facility design, practical digitalisation, training and engagement with workers. He speaks to AMS ahead of a keynote presentation at AMS Evolution North America in Michigan. Christopher Ludwig
General Motors shifts EV battery strategy by scrapping Ultium name as it balances EV ambitions with strong ICE demand The carmaker has announced it is making a strategic shift by dropping its Ultium battery branding as it reconfigures its EV business. While reaffirming its commitment to electric vehicles, GM also continues to invest in internal combustion engines to meet demand. Ilkhan Ozsevim
Volkswagen faces manufacturing challenges amid financial troubles Volkswagen is grappling with mounting financial troubles, signalling a worsening situation in its global manufacturing operations. With two profit warnings in three months, the automotive giant faces falling EV sales, factory underutilisation, and tariff threats from China. Ian Henry
Mazda Toyota manufacturing Vice President Rhonda Gilyard recognised for advancing women’s roles in automotive production and inducted into Women in Manufacturing Hall of Fame Rhonda Gilyard, Vice President of administration at Mazda Toyota manufacturing, has been inducted into the Women in Manufacturing Hall of Fame. Her two-decade-long leadership has advanced women’s roles in automotive production.
How BMW is ‘Designing for Circularity’ to become a sustainability leader in automotive production BMW’s Roberto Rossetti, Total Vehicle Life Cycle Development, elucidates BMW’s innovative ’Design for Circularity’ approach. From using recycled materials to optimising vehicle disassembly, BMW is redefining how vehicles are produced and consumed. Ilkhan Ozsevim
Mexico’s automotive industry is a balancing act between foreign investment and domestic concerns While the US government encourages domestic production, Mexico continues to attract foreign automotive investment. The trend is particularly evident in the arrival of Chinese manufacturers, poised to have a significant impact on regional production. Ian Henry
EV transition slowdown and domestic politics challenge the US Big Three in new and unexpected ways US automakers face a tangled web of tariffs, union issues, and a slowing EV market. The threat of Chinese competition looms large, while the IRA’s complex rules create new challenges. Ford, GM, and Stellantis are each fighting to navigate these obstacles. Ian Henry
Stellantis turns to AI tools and fast deployment to cut production costs and launch times Stellantis chief manufacturing officer Arnaud Deboeuf reveals technologies across automation, factory planning and lineside logistics that reduce transition costs and time to market. Nick Holt Christopher Ludwig
Megacasting: a new frontier or unfounded flare-up for automotive production? From Tesla to Volvo, Megacasting is gaining traction. While it offers efficiency and sustainability benefits, challenges remain. Stellantis, however, remains unconvinced. Ilkhan Ozsevim
Stellantis invests $406M in three Michigan plants for EV and multi-energy strategy Stellantis commits over $406M to three Michigan facilities to ramp up production of electric vehicles, including the Ram 1500 REV and electrified Jeep Wagoneer, in line with its Dare Forward 2030 strategy for sustainable mobility. Ilkhan Ozsevim
Watch Now: Next-Gen Gapfillers: Henkel’s Blueprint for Automotive Electronics This webinar explored Henkel’s latest innovations in thermal gap fillers, designed specifically for automotive electronics.
Reinventing the wheel: the race towards sustainable tyre production Nokian Tyres is building the world’s first zero-carbon tyre factory, with Michelin, Continental, Bridgestone, and Pirelli leading the charge with recycled materials, bio-based components, and innovative sustainable production methods. Ilkhan Ozsevim
Canada – Mixed fortunes for production operations Canadian vehicle and component production operations are feeling the impact of slow EV sales. However, the country has many assets making it attractive to investment, especially in battery production. Ian Henry
Holon seeks to transforms urban mobility with new Florida autonomous shuttle vehicle plant Holon, a subsidiary of Benteler, has unveiled plans to modernise the future of transportation with its first autonomous shuttle vehicle manufacturing facility in Jacksonville, Florida. The plant is expected to produce up to 5,000 autonomous movers annually. Ilkhan Ozsevim
Chinese EV giant BYD presses pause on Mexico production plant plans as it awaits US election outcome BYD’s decision to delay its Mexico plant expansion comes amid rising trade tensions with the US. The company is eyeing potential trade benefits under the USMCA but remains cautious about the uncertain political landscape. Ilkhan Ozsevim
Rockwell Automation appoints Emmanuel Guilhamon as sustainability leader Emmanuel Guilhamon brings extensive experience in sales, strategy, and renewable energy to drive Rockwell Automation’s sustainability initiatives, helping manufacturers achieve their ESG goals. Ilkhan Ozsevim
GM and Samsung SDI seal $3.5B deal for Indiana Electric Vehicle battery plant General Motors and Samsung SDI have cemented a $3.5 billion agreement to establish an advanced EV battery manufacturing plant in Indiana. This facility will enhance GM’s EV production capabilities by delivering up to 36 GWh of prismatic battery cells annually. Ilkhan Ozsevim
Ford revises EV strategy and boosts hybrid production Ford cancels planned three-row EV SUV, delays opening of Tennessee EV plant and realigns US battery cell production. Nick Holt
Stellantis appoints Tim Fallon as head of manufacturing North America Fallon’s experience in his previous role at Rivian will support Stellantis’ ramp up of electric vehicle (EV) production. Nick Holt
Can Rivian navigate production challenges and scale up in the electric vehicle world? Rivian has emerged as an important player in the EV market, known for its adventure-oriented electric trucks and SUVs. But the OEM faces significant challenges to its production forecasts. Can Rivian maintain its momentum in EV production? Ilkhan Ozsevim
Agenda Announced for the 3rd US Automotive Wire Harness & EDS Conference The automotive industry is on the brink of a transformation, with wire harness and electrical distribution systems (EDS) playing a crucial role in this evolution. Following the success of the last two conferences held in 2022 and 2023, the Automotive Wire Harness & EDS Conference (AWH Detroit) is gearing up for its third instalment. Scheduled for October 28-29, 2024, in Dearborn, Michigan, this conference promises to build on over 12 years of collaboration in the European automotive wire harness community while expanding its reach in North America. AMS
GM continues path towards 2040 carbon neutral target General Motors (GM) boosts renewable energy sourcing and reduces natural gas consumption to support sustainability targets. Nick Holt
Polestar starts US production of the Polestar 3 Polestar has started production of its Polestar 3 SUV at the Volvo plant in Ridgeville, South Carolina. Nick Holt
Stellantis reorganises production operations at Warren Truck Assembly Plant as it shifts production to EV vehicles Stellantis will end of production of Ram 1500 classic at Warren Truck Assembly Plant, refocussing operations on Wagoneer SUV production Nick Holt Ilkhan Ozsevim
Poor financial results and slow EV transition forces Nissan to rethink plans Nissan looks to cut production costs and rebalance production operations in the face of poor financial results. Ian Henry
Stryten Energy and Dragonfly Energy agree to electrify North American automotive production A strategic partnership between Stryten Energy and Dragonfly Energy will see the ’Battle Born Batteries’ brand enter new consumer markets, while bolstering domestic lithium battery production. Ilkhan Ozsevim
Despite industry fears, global EV sales reach record highs in 2024 and remain on an upward trajectory How will slowing growth in EVs impact auto industry investment strategies? As the industry navigates challenges from rising costs and charging infrastructure gaps, to consumer range anxiety and rising competition, Daniel Harrison explodes some EV myths. Daniel Harrison
Musk halts Tesla Mexico gigafactory until after US election Tesla has paused its plans to build a new gigafactory in Mexico until after the US presidential election in November, as Donald Trump has pledged to impose a 100% tariff on vehicles made in Mexico. Megan Kelly
Cracks in the EV empire? Is Tesla’s EV share dwindling as competition heats up? Standfirst: The once nascent EV market is maturing rapidly, with traditional automakers and new entrants challenging Tesla’s dominance. As the industry evolves, new factors will determine market leadership. Ilkhan Ozsevim
